My Cranbrook Loom is Getting Four More Shafts

About a year and a half ago, my daughter Carolyn and I took a trip down to Midland, Michigan to pick up an old four shaft Bexell Cranbrook countermarche loom. When we got it home and put together, I realized I could expand it to eight shafts, which means more design options for weaving.

Bob and I went and got some hardwood and he cut all the new parts. We have been working on them for quite some time, while weaving on some other four shaft projects on the loom. Yesterday, the twelve yard rug warp was completed, so it is now time to get serious about the expansion.

Hanging in the basement workshop after varnishing them are the new shaft bars, and upper and lower lamms. The jacks are on the box on the workbench.

The treadles still needed some cutting, so Bob worked on that today.

One of the original treadles is on top of one of the new ones. Bob still needs to cut away a little bit of the new ones and cut some grooves for the treadle locking mechanism.

Unfortunately, the raw wood had some water drip off the roof onto them, so they will need to dry a while before I can put some finish on them.

The locking grooves on the originals look like this.

Bob had to chisel them into the new ones. I went down to the basement and checked them and can  now sand the spots that got wet. The varnishing will have to wait for another day.

These are all maple, like the originals. I'm really proud of the nice job Bob does on them. It isn't as easy working on hardwood as it is making something with a soft wood like pine.

The treadles hang at the back of the loom and are separated by the upright boards to the right of the chains. This photo is from the left side of the loom.

This is what the separators look like from the front of the loom. Towards the bottoms of them are notches, allowing the treadle to swing to one side and lock in the down position.

It is a nice feature for beginning weavers so they don't lose their place in weaving a pattern, and also for children, because it is hard for a small person to hold a treadle down and throw a shuttle at the same time. It also allows any weaver to weave while standing.

Shaft bars, lamms, and jacks are on the dining room table with a coat of paste wax drying, getting ready for buffing. I did get them buffed and they are all ready for installing.

This is a view of the loom showing the jacks at the top of the loom and the chains that connect to the shafts. The gap is where the new ones go. After I get some measurements, I will need to go to the hardware store and purchase the chain.

I will also need chains between the lamms and the treadles. I will price it out and then research a little to see if I could use a cording called Texsolv instead. A lot will depend on the amount of weight the cording can take.

That is all for today. I'm sure I have several more days before the treadles will be done and everything put together. I will be ready to put a new warp on the loom soon though.

Weaver's Delight Restoration - The Wood Is Almost Done

I took a couple photos of the remaining dirty wooden parts still left to sand and varnish.  The bunch above doesn't look like too many, but then add all the flyshuttle parts,

and now there are a whole lot.  I needed to sand off any of the old finish that still remained.  It was a perfect day to be outside all day.  I set up a couple saw horses in the shade, and sanded most of the day.

Our daughter Becky came over in the afternoon, so we had a pleasant visit, while we both got a lot accomplished.  While I worked on the loom, she wound three balls of fine linen, and then warped her inkle loom in preparation for some tablet weaving for a costume that needs trim.  I can't wait to see how it looks with the linen.

Eleven pieces after the first coat of varnish.  They will all get at least two coats, so as long as the weather holds, and it isn't too humid, I should have the rest of the varnishing done this weekend.

Eight of the smaller pieces with the first coat of varnish.

The loom is stripped down, and completely varnished.  There are a few pieces that still need another coat, but it looks so nice.

I never even got a chance to touch the hardware soaking in the vinegar.  It's going to have to wait for scrubbing till at least tomorrow evening, or maybe Saturday.

I'm tired!  Off to the shower to get this grubby person clean, and then to bed.  

Weaver's Delight Restoration - Varnishing and Painting

Sore hands again tonight.  My right thumb just doesn't like some of the things I do!  One of them is hand sanding.  These are the shaft end brackets, with the light coating of rust removed, primed, and here with a pretty coat of aluminum gloss paint.

Styrofoam works well to hold screws and bolts for painting.  These are all the screws for attaching the end brackets on the shafts.  Twelve per shaft, so with that many, I will definitely be using my cordless screwdriver.  I have one shaft ready to go, under the styrofoam.  The wood for the other three still needs another coat of varnish, so I will do that tomorrow, if the three grandchildren that will be here give me enough time.

I also got another coat of the green paint on some of the cast iron pieces I showed in the previous post.

The second coat of varnish made a lot of difference in the smoothness of the wood.  I very lightly sanded with black sandpaper after the first coat dried.  After a second coat, I sanded (just barely, with worn out sandpaper) just enough to bump off any dust, and  make the wood smooth.

This is me, starting to attach the washed twill tape strips to one bar of the sectional warping beam with an electric staple gun.

The wood was very hard, so I had to finish driving the staples into it with a hammer.

There is a right and wrong direction to attach the tapes.  Before I removed them from the bar, I made sure to mark which side of it the end of the tape needed to be. Otherwise, the straps won't wrap around the beam correctly, and the buckles on the end of the straps will hit the wood.

After I got them all attached, I wound each one around the bar and tied them down with some thrums (scrap pieces of yarn from a previous weaving project) so they don't get in the way when I assemble the warp beam.

I will show the proper direction for the tapes in a future post, when I assemble the sectional beam.

Bed is calling!

Weaver's Delight Restoration - More Taken Apart

The loom is slowly getting taken apart, mainly to clean rust off most of the cast iron brackets, and to get metal parts out of the way so I can sand and varnish the wood.

Two days ago, I finished painting all the black trim on the wood.  After that dried, I started getting the first coat of varnish on the wood framework.  I will lightly sand that first coat and then add another. 

The wooden bars with the pegs on the sectional beam needed to be cleaned and sanded.  I managed to finish that, and got a coat of varnish on them, also.  I will lightly sand them and get another coat of varnish on them, and then be able to assemble the sectional beam.

The frames to raise and lower the shafts were in pretty good shape, with minimal rust.  I finished removing them from the shafts last night, and used a wire brush on the drill to remove what little rust there was and then painted them tonight.  I finished painting the one side remaining in the photo tonight.

These parts to the shafts aren't going to be fun to clean.  The two that are done were cleaned with navel jelly and a lot of elbow grease.  I'm having to give my right hand and wrist a bit of rest from the sanding.  It was affecting my nerves last night and today.  I need to get my grip back to normal.  Electric sanders and drills speed up the cleaning process, but the vibration isn't too good for my body!  

I took the handle off the beater bar.  It is cast aluminum, and was ugly, so I primed it and painted it hunter green, like the other metal parts.  I think it looks much better.  I'll get a photo of it once I clean up the screws and reattach it.

The breast and back beam rollers are a very rough wood, and no amount of sanding is going to smooth them, so I just put a coat of varnish on them.  Hopefully, light sanding between several coats of varnish will help smooth them out a bit.  I think they rotate, so I don't think smooth is critical.  Obviously the loom came that way, and I'm sure many rugs were made on it through the years.  This is the front of the loom.  Even one coat of varnish has made a difference to the beam.

I still haven't touched the cloth beam, except to remove it from the loom to make it easier to paint the trim below it.  I still need to unwind the apron to see it's condition.  Hopefully it is just dirt that I will have to deal with, rather than replacing it.  Even if it needs replacing, it won't be too big of a deal.  I'm just hoping I don't need to run to the fabric store to purchase canvas and grommets.  It does look pretty dirty!

I like how the wood is starting to look.  This has the black trim finished, and one coat of varnish.  I am done with working on it this week.  We have a happy occasion to celebrate this weekend at the 65th anniversary picnic for Bob's mom and dad.  Next week, we have a sad occasion also, when we go to my sister's funeral.  We just found out about it tonight.  It was unexpected, and I'm sad.