Showing posts with label Kersey twill. Show all posts
Showing posts with label Kersey twill. Show all posts

Thursday, April 10, 2014

The Weaver's Delight Cams and What They Can Do

Hopefully some of this information will be helpful to someone else with a Newcomb Weaver's Delight loom.  I realized I never wrote about the cams when I was doing the restoration of my loom, probably because I didn't know anything about them at the time.

My loom did not come with all the cams available, but only the basic ones.  The basics are four No. 1-2 combinations, two No. 8-9 combinations, one No. 7 and one No. 10.

Shown at the left are two of the four cams for plain weave.  They are numbered I and II and are reversible.  The left one is I and the right one is flipped over to be II.  Four are needed to weave a simple over and under plain weave.
The four cams would be alternated like this on the cam shaft.

These cams are also used in other weaves besides the plain weave.
No. 7 can be used either side to be a 7.
No. 8, with the notch to the right.  The reverse is No. 9.
No. 9, (No. 8 flipped to the other side).  Sorry I couldn't put this one in the same orientation as the others.  My computer is acting up and won't show them the way they are in my file.
No. 10  can be used with either side facing forward.
 Combinations of four cams are installed on the loom to create different patterns.
The cams are held in place by a heavy nut that needs to be tightened securely.
This short wooden bar, shown in its non working position needs to be raised to an upright position to install the cams.
It holds the four weaving shafts up so the cams can slip on the hub.
The cams will not stay in position unless the square key is in the notch on the cam and the hub. Getting all four cams installed may require pulling the beater forward and back to rotate the cams.
They are easier to install when they are in the lower position.  Here are the first two, controlling shaft 4 and 3.
Three are installed.  Pulling the beater forward will rotate those three until the open spot is toward the bottom.

The above instructions are used if there is already a warp on the loom.  If the loom is empty, it is easier to install the cams because the shafts can be lifted out of the loom to get them out of the way.  It's a good time to add some oil to them everywhere the metal rubs on another metal part.  Do the same for the cams.
Several patterns are included in the Weaver's Delight manual.  It only shows a very small amount of how the pattern will look.  I made a drawdown that shows 16 times more than is shown in the manual.













I made cards with instructions on how to install the cams for each one of the designs that are in the manual.  This is the first one and the rest are below.  Each card shows which cam goes on each shaft, the position of each cam when the key is in the upper left position, which shafts are up and a small drawdown graph of the design.






















This is one of my favorite patterns for rugs.  It was suggested to me for my first warp on the loom and I received many compliments on how the rugs looked. It isn't from the WD manual but can be found in the book Rag Rug Handbook by Meany and Pfaff.
This is an example of the Chicken Tracks or Double Seed pattern.
When doing my experiments with weaving cloth on the WD, I used three of the above patterns.

The stripe arrangement is the thread count for the Wanstall tartan.  I didn't weave the tartan since it is for Wanstall family members.

I got four generous sized towels from the warp I was experimenting with.

This one at left is woven with the Kersey Twill pattern, which is just a 2/2 twill.  Click on any photo to make it bigger.
This is a close-up of what Bird's Eye looks like.
The pattern above the yellow line is Union.  It makes a very attractive towel.

With my next towel warp, I will try the other patterns.

Thursday, January 31, 2013

Productive Evening

After coming home from work today, I headed out to the studio and got quite a bit accomplished.  The rug I started on Fanny is now finished and ready for the next one.  And I cleaned up all my trimmed bits and pieces and fabric strips that were littering the floor.
I sat down in my rocker to give my back a rest and worked on a few draw-downs for my next rug on my Weaver's Delight.  I decided to try one of the other cam  set-ups, but wasn't sure which one I wanted to use, so I drew out the Kersey twill, the Birdseye and the Union weave structures.  With the stripes, I thought I would like the Kersey twill the best.

After settling that, I had a big chore to tackle.  While weaving my last rug on the WD, I had one cam that was hanging up and wouldn't rotate, so every fourth pick, I was having to poke at the cam to make it move.  I thought if I took the cams off and back on in a different order that it might help.  After putting on 8, 7, 9, and 10 and readjusting the key that holds them in place, I was still having the same problem.  Then I fiddled around with the cast iron part "A", scooting it a bit closer to "B".  I found a pretty loose bolt at the bottom of "B" and tightened that.  Hurrah!!  It finally worked as it should!

Once I knew that it was going to work correctly, I straightened out my warp threads and tied them back on the front rod.  I had a canister half full of heavy yarn that I used to spread the warp and get the temple adjusted.  The fly shuttle is working fine, so now it is all ready to go.  I just have to get some fabric strips cut.
This is a close-up of the Kersey twill weave structure.  The loom is threaded 1-2-3-4, with alternating navy and tan, and the rust threads are doubled to make them stand out a bit better.  They are threaded 12 ends per inch.  The color order reverses in each navy/tan stripe.

I may have to have a couple grandsons over soon to help me make a rug!